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Data Acquisition : : KAM-500
 


ACRA CONTROL is an international leader in airborne data acquisition hardware and services.
 
The KAM-500 data acquisition unit (DAU) has been developed with decades of experience and heavy investment in R&D. It's driven by hardwired finite state machines making it extremely reliable; while it's compact, low power design makes it ideal for installing in locations that have limited space.
 
The KAM-500 unit comes in varying size and form factors - all KAM-500s comprise of the power supply (running of typical aircraft, 28V nominal, power supply), backplane and housing for your choice from the 100+ modules that ACRA CONTROL has developed to customise your ruggedised DAU to your specific needs. The KAM-500 can be used in applications ranging from a handful of channels through to widely distributed networked systems with hundreds of synchronised channels across large platforms.
 
With a KAM-500 you are future-proofing your data acquisition system. You can always add new capability or expand your capability by adding modules to your equipment to meet emerging and future needs.
 
In terms of reliability and durabilility, there are airborne KAM-500 systems that have been in almost continuous use for 10+ years and are expected to operate reliably and efficiently for many more to come.
 
The KAM-500 has passed rigorous environmental testing ensuring it is fully qualified for aerospace applications, enabling rugged data acquisition in the harshest of environments.
 
Features

  • Rugged data acquisition - MIL-STD environmentally qualified to operate in harsh environments
     
  • Reliable data acquisition - Driven by hardwired finite state machines
     
  • High speed data acquisition - High system throughput and data integrity
     
  • Compact and low power - Ideal when space and power are limited
     
  • Modular COTS hardware - 100+ plug-in modules fit all chassis
     
  • Powerful software - Intuitive, fast set-up and programming; tightly integrated with display/analysis
     

 
 

KAM-500 : : Chassis
 

Different form factors allow the most effective and efficient KAM-500 to be selected for the job at hand.
 
Each KAM-500 includes space for a backplane controller module as well as a number of user modules.
 


  KAM/CHS/13U

KAM-500 chassis with 13 user-slots
(includes built-in power supply)
 

  KAM/CHS/09U

KAM-500 chassis with 9 user-slots
(includes built-in power supply)

  KAM/CHS/06U

KAM-500 chassis with 6 user-slots
(includes built-in power supply)

  KAM/CHS/12R

KAM-500 circular form chassis with 12 user-slots
(includes built-in power supply)
 

  KAM/CHS/05F

KAM-500 chassis with 5 user-slots
(includes built-in power supply)

  KAM/CHS/04L

KAM-500 narrow form chassis with 4 user-slots
(includes built-in power supply)

  KAM/CHS/03U

KAM-500 chassis with 3 user-slots
(includes built-in power supply)
 

  KAM/CHS/03F

KAM-500 chassis with 3 user-slots, built with base-mounted power supply and housing
 

  MKM/CHS/02U

MicroKAM chassis with 2 user-slots
(extremely compact unit
includes built-in power supply)
 

Click on images or contact us to learn more about the KAM-500 chassis options.

 
 

KAM-500 : : Modules
 

The KAM-500 data acquisition system is customised/tailored to specific applications by selecting modules with the required capability. The KAM-500 philosophy of 'any module, any position' - resulting in great flexibility to make the 'right' system.
 
Each KAM-500 module has been designed for accuracy, high performance, durability and reliability. The tables below show an overview of selected modules available for use with the KAM-500 (click on the module for detailed information).
 

Analog modules:

  Module
  Comment/notes/examples of signal sources
ADC/002
2
X
Piezoresistive pressure/microphone
ADC/008
3+3
X
Three phase power supplies
ADC/010
2
X
Differential voltage sources
ADC/011
48
X
Single ended voltage sources
ADC/105
8
X
Differential voltage sources
ADC/106
6+2
X
6 ICP type accelerometers + 2 differential
ADC/109/QB
8
X
¼ bridge strain gages (120 or 350 Ohm), excitation buffer + balance
ADC/109/S1
8
X
X
X
X
X
S1: Full, ½, ¼ bridge strain, S2: pressure, DC Accel, potentiometer
ADC/112
24
X
Differential voltage sources
ADC/113
16
X
PT100 temperature sensors
ADC/114
16
X
X
X
X
X
Full, ½, ¼ bridge strain gages, shared excitation
ADC/116
12
X
ICP®, Isotron®, Piezotron® and Deltratron® accelerometers
ADC/117
8
X
Full, ½, ¼ bridge strain gages, individual excitation per channel
ADC/118
12
X
Full, ½, ¼ bridge strain gages, individual excitation+balance/channel
ADC/120
12
X
X
X
X
X
Full, ½, ¼ bridge strain gages, DC Accelerometers, potentiometers
ADC/126
4
X
ICP®, Isotron®, Piezotron® and Deltratron® accelerometers
ADC/129
4
X
Full, ½, ¼ bridge strain gages, individual excitation per channel
CDC/002
24
X
Differential-ended current channels
CDC/101
4
X
Piezoelectric accelerometers, 300Hz & 3kHz variants available
LDC/101
4
X
LVDT and RVDT sensors, excitation frequency options
MDC/001
8x64
X
Interface to analogue pressure scanners
MDC/002
2x64+2
X
Interface to Scanivalve analogue pressure scanners
MDC/103
2x64+2
X
Interface to Esterline analogue pressure scanners
SDC/101
2
X
Synchro sensor, measures angle and angular velocity
TDC/002
15+1
X
Thermocouples (k, J, E, R, S, T). K type
TDC/107
2
X
Thermocouples (k-type), high accuracy, reference compnensation

Click on module or contact us to learn more about KAM-500 modules.
 


Bus Monitoring modules:

Module Channels Description
ABM/1018ARINC-429 bus monitor with parity option
ABM/1028ARINC-429 bus packetizer
ARI/0021ARINC-429 transmitter
ARI/1031ARINC-573 bus monitor
ARR/1014AFDX redundancy remover
CBC/1012CAIS bus controller
CBM/1014CCDL monitor
CBM/1024CAN-bus monitor
CBM/1034CCDL/MCDL bus monitor
CBM/1044CSDB monitor
DEC/1032IRIG-106 PCM decoder/merger
EBM/1011Ethernet bus monitor
EBM/1021Gigabit Ethernet bus monitor
FBM/0011EF-2000 FCS bus monitor
FBM/102n/aFireWire bus monitor
FBM/103n/aS200 beta mode FireWire bus monitor
MBM/0011MIL-STD-1553 remote terminal
MBM/1011Dual redundant MIL-STD-1553 bus monitor
MSB/1031Dual redundant MIL-STD-1553 bus monitor with Mode Code 17 support
PBM/1018Panavia bus monitor
SBM/1012Stanag-3910 bus monitor
TBM/1011Serial dual redundant Time-Triggered Protocol (TTP) bus monitor
TCG/10214Combined GPS and IRIG input
UAR/1024RS-232/422/485 Universal asynchronous PARSER and SNARFER
UAT/10184 x RS-232 and 4 x RS-422 universal asynchronous transmitter
UBM/1018RS-422 or RS-485 serial bus packetizer

Click on module or contact us to learn more about KAM-500 modules.


Digital modules:

Module Channels Description
DPI/002n/a16K x 16 bit external dual-port RAM reader
DSI/00224Discrete input with counters and time tagging
DSI/00324Bi-level input with counters and time tagging
DSI/00424Optoisolated digital module
SDI/0018Serial data input module
SDI/1034Serial data bus parse
VDC/1012CVSD voice to digital converter

Click on module or contact us to learn more about KAM-500 modules.


Backplane Controller modules:

Module Channels Description
BCU/101n/aBackplane controller with IRIG-106 PCM encoder
BCU/140n/aiNET-X compatible Ethernet bus controller
MBC/001n/aMIL-STD-1553 topologies
CBC/101n/aCAIS controller for CAIS topologies

Click on module or contact us to learn more about KAM-500 modules.


Other modules:

Module Channels Description
BIT/10114Built-in self test
BIT/10214Built-in self test module for health and status monitoring for networked FTI
DAC/001248 x analog outputs with 16 x discrete outputs
ENC/10614IRIG-106 PCM encoder with PMF output
ETH/1013Data Acquisition and programming over Ethernet
ETH/1023iNET-X compatible 2.5Msample/sec Data Acquisition and programming over Ethernet
MEM/004n/aCompactFlash memory, data extraction via Ethernet
MEM/103n/aCompactFlash memory
RTC/002n/aReal-time clock (RTC) generator
RTC/0032RTC generator with memory status outputs
SWI/10143 to 1 aggregator Ethernet switch
SWI/10242 to 2 aggregator with console port Ethernet switch
UTL/1025Format select line sequencing
VID/1031MPEG-4 encoder

Click on module or contact us to learn more about KAM-500 modules.

 
 

KAM-500 : : Software
 

To complement and make the most of the capabilities of the KAM-500 hardware, ACRA CONTROL offers 2 software suites: (i) DAS Studio (setup, control and access live data from a KAM-500 system) and (ii) GSWorks (post-precessing and analysis of data ).
 

DAS Studio

DAS Studio 3 software allows you to configure DAUs, network switches, recorders and ground stations in an integrated environment. A multi-threaded design approach is used which utilizes multi-core processors to improve performance.
 
DAS Studio 3 enables flight test engineers and other KAM-500 users to visualize their mission specifics in an integrated display environment.
 
Using integrated tools such as Discover, Setup, Programming, Validation, Status and Reporting, users are intuitively led through configuring of projects. Errors are detected early in the configuration process and displayed clearly.
 

DAS Studio 3 is extendible through external plug-in applications which provide extra functionality such as bridge balancing, shunt calibration or pre-flight inventory checks.
 
DAS Studio 3 has integrated tools for validation, status, programming and viewing of live data.
 

Features
  • Simple and intuitive interface
     
  • Discovers, configures, manages and programs Data Acquisition Units (DAUs), network recorders, switches and ground station cards
     
  • Validates software configuration according to hardware specifications
     
  • Integrated HTML reporting and hardware health status checking
     
  • Windows XP and Windows 7 compatible
     
  • Optimized for multi-core platforms
     
  • Functionality can be extended through plug-in external applications
     
  • Supports XidML 3.0
     
Applications
  • Flight Test Instrumentation (FTI) systems
     
  • Project and mission management
     
  • Viewing real-time data
     
Click here or visit the ACRA CONTROL web site to learn more about DAS Studio.
 

GS Works 7

GS Works 7 is the real-time and post-test display and analysis ground station software suite (powered by IADS® technology) that has been designed from the ground up to meet the needs of the flight test community. GS Works 7 flight test software facilitates real-time mission analysis and raises situational awareness, safety monitoring, and test point clearance capabilities to a new level by utilizing tools previously available only within post-test environments.
 


 
GS Works' 7 ease of use, depth of display capability, and powerful analysis techniques can be used to save time and effort on any test program. This flexibility extends to GS Works 7 being scalable from a single laptop through to large workgroups using the integrated Client/Server software architecture.
 
Every data point is cached to disk allowing scroll back of the data through the time history while continuing to store data in real-time. This means a user can instantly recall any portion of the test data for display and analysis - including video playback and modifying derived equations – without affecting performance. Users can create customized displays in seconds using an interactive interface on multiple monitors. This flexibility allows displays, data, and analysis techniques to be built, tested and saved with little effort at any time during the mission or at the engineer's desktop.
 
GS Works 7 accepts input from multiple sources: ranging from real-time live data, recorded data and post test data providers, such as ACRA CONTROL's range of bit sync decom cards. It can export data into RAW, CSV, MS Excel and MATLAB formats.
 

GS Works 7 Features:
  • All real-time activity recorded for replay and additional analysis
     
  • Identical features in real-time and post test
     
  • Large aggregate data rate
     
  • Connects to widely available telemetry systems
     
  • Runs on standard PCs
     

Click here or visit the ACRA CONTROL web site to learn more about GS Works 7.
 



Want to learn more?     Click on the links, contact us or visit ACRA CONTROL web site.
Data Acquisition

    KAM-500 Chassis

    KAM-500 Modules

    Software

Recorders

    Multi-role Recorders

    Ethernet Recorders

    PCM Recorders

    Recording Media

Network Switches

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Ground Stations

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    Systems

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Applications

    Flight Test Instrumentation 

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    Ground Data Processing

    Non-Flight Data Acquisition

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